PRODUCTION PROCESS
01
Raw & Sub-material Receiving / Incoming Inspection
Process Details
Staging in designated area
Control Items
Incoming Quality Control (IQC), recording in inbound/outbound logs (Stamping Pass/Fail on process travelers, managing incoming inspection log)
02
Transport & Staging of Raw & Sub-materials
Process Details
Preparation for the feeding system
Control Items
Verification of the base material for feeding
03
Base Material Feeding (Silo Process)
Process Details
Base material feeding
Control Items
Base material transfer through the silo (Transfer to hopper scale)
04
Mixing & Discharge
Process Details
Compounding via mixing of base material and additives
Control Items
Discharge upon completion of mixing (Compliance with Standard Operating Procedures / SOP)
05
Extrusion Process
Process Details
Melting and processing mixed products
Control Items
Processing temperature, Vacuum check, Daily processing log (SOP documentation)
06
Pelletizing (Cutting) Process
Process Details
Feeding cooled resin into knives for cutting
Control Items
Pellet size, Pellet temperature, and status check (Daily work log)
07
Packaging & Weighing
Process Details
25kg or 500kg packaging
Control Items
Custom packaging per customer request, Sampling (S/P) every 125kg (Packaging log)
08
Wrapping & Inventory Staging
Process Details
Staging products via wrapping
Control Items
Double wrapping, Preparation for shipping
09
Specimen Fabrication
Process Details
ASTM / ISO specimen fabrication
Control Items
Verification of mold temperature and operating conditions
10
Final Inspection & Shipping
Process Details
Tensile, Flexural, Impact, HDT, Color/Impurities, etc.
Control Items
Compliance check based on inspection standards (Acceptance/Rejection determination)